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Innovation - BIN System ERP

SOLO IT Team Revolutionizes Warehouse Operations with BIN System Implementation


At SOLO, we pride ourselves on innovation and efficiency, and our IT team has once again demonstrated their expertise by successfully designing and implementing a BIN system within our ERP. This transformation marks a significant milestone in optimizing our warehouse management, enhancing visibility, and ensuring seamless inventory tracking.



 

EXAMPLE VIDEO - SOLO BIN System Problem / Solution

Video - SOLO Solution for Product Mapping Bin System

The Challenge: Bringing Order to Warehouse Operations


Managing a high-volume warehouse is no small feat. With thousands of pallets moving in and out daily, locating specific inventory items efficiently was a growing challenge. Traditional methods relied heavily on manual tracking, which led to inefficiencies, misplacements, and difficulties in adhering to FIFO (First In, First Out) principles.


Our IT team took on the challenge of creating a streamlined system that would:


  1. Assign a specific BIN location to every single pallet.

  2. Enable real-time tracking and visibility of inventory.

  3. Support FIFO inventory flow to reduce waste and improve accuracy.

  4. Integrate seamlessly with our existing ERP syste.


The Solution: A Fully Integrated BIN System


Through deep collaboration with warehouse operations and leadership, our IT team developed a cutting-edge BIN system that now serves as the backbone of our inventory management process.


Here’s what makes this system a game-changer:


  1. Automated BIN Assignments: Every pallet is assigned a unique BIN location, ensuring instant retrieval and tracking.

  2. ERP Integration: The BIN system is fully integrated into our ERP, allowing for real-time updates and accurate stock level management.

  3. Enhanced FIFO Compliance: The system ensures proper sequencing of inventory movement, reducing expired or obsolete stock.

  4. User-Friendly Interface: Warehouse staff can now locate and manage inventory with ease through a digital interface that eliminates manual searching and reduces errors.

  5. Scalability for Growth: As SOLO continues to expand, the system is designed to scale alongside increasing inventory demands.


The Impact: Efficiency, Accuracy, and Cost Savings


Since the implementation of the BIN system, SOLO has seen remarkable improvements in warehouse operations:

  1. ✅ 30% Faster Retrieval Times: Employees can now locate pallets in record time, increasing overall productivity.

  2. ✅ 99% Inventory Accuracy: The risk of misplaced or lost inventory has been nearly eliminated.

  3. ✅ Optimized Warehouse Space: Proper BIN allocation has improved space utilization, allowing for more organized storage.

  4. ✅ FIFO Compliance Achieved: Ensuring the oldest stock is used first, reducing waste and spoilage.


Celebrating Our IT Team’s Success


This achievement wouldn’t have been possible without the dedication, expertise, and problem-solving mindset of our IT team. Their commitment to innovation has not only enhanced our warehouse efficiency but has also reinforced SOLO’s reputation for operational excellence.


As we look ahead, this BIN system will serve as a foundation for further advancements in automation and AI-driven warehouse management. A huge thank you to our IT team for making this transformation a reality!





 

SOLO Mexico Won an Award for SOLO's Sucess in the BIN System


SOLO de Mexico - Accepts the Award from Sisamex CEO
SOLO de Mexico - Accepts the Award from Sisamex CEO
 

Winning Innovation: SOLO Mexico’s Problem-Solving Success

SOLO de México showcased its award-winning video, created by its internal team, which demonstrated a high-impact solution implemented successfully with SISAMEX. The challenge involved consolidating a large-scale warehouse operation using modern technology and competitive pricing. SOLO Mexico’s strategic approach led to an efficient, cost-effective solution featuring:

  • A 3-shift, 7-day-a-week operation, ensuring seamless workflow and optimized performance.

  • A customer web portal integrated with demand modules, providing real-time visibility and operational control.

  • A barcode-based BIN scanning system to enhance tracking and traceability.

  • Custom barcodes and a tailored data solution to streamline logistics and inventory management.


As a result of this successful implementation, SISAMEX’s General Director, Adrian Siller, formally recognized SOLO World Partners de México S. de R.L. with a Supplier Recognition Award for their dedication and excellence in supplier development.


Three-Year Commitment to Supplier Excellence

SOLO de México’s recognition is the culmination of three years of rigorous development and training, successfully completing SISAMEX’s Supplier Excellence Certification across three progressive levels:

Level I:

  • Philosophy of Excellence I

  • Supplier Evaluation

  • IATF 16949: 2016 Compliance

  • APQP (Advanced Product Quality Planning)

  • Supply Chain & Performance Management

  • 5S Workplace Organization

  • Industrial Safety & TPM (Total Productive Maintenance)


Level II:

  • Philosophy of Excellence II

  • Advanced Problem-Solving Techniques

  • SQSR Manual & PPAP (Production Part Approval Process)

  • Traceability & Predictive/Preventive Maintenance

  • Lean Manufacturing & Process Optimization

  • Time and Motion Studies, Ergonomics, and Workplace Safety

  • High-Performance Teams & IGS Workshops


Level III:

  • Safety, Order, and Cleaning

  • First Aid and Environmental Legal Compliance

  • 8D Methodology & RMA Processes

  • Project Implementation and Innovation

  • Industry 4.0 & Excellence Practices


This recognition solidifies SOLO de México’s role as a strategic and innovative supply chain partner, dedicated to implementing cutting-edge solutions that drive efficiency and productivity.


Looking Forward

SOLO World Partners de México continues to expand its commitment to industry-leading practices, technological innovation, and operational excellence. This award not only reaffirms its expertise in supply chain optimization but also strengthens its partnership with SISAMEX and other global industry leaders.




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